Machine Alarms Sumitomo Demag Code E101

Sumitomo Demag Error E101: Plasticizing Motor Overload

Tensile data verified against MatWeb.com database & manufacturer datasheets · Last updated July 2026

Published: 2026-06-30

Quick Reference

Sumitomo Demag Error E101: Plasticizing motor overload. Screw rotation torque exceeds limit. Possible causes: material bridging in hopper, barrel temperature too low, or worn screw/barrel causing metal contact.

Sumitomo Demag Error E101: Plasticizing motor overload. Screw rotation torque exceeds limit. Possible causes: material bridging in hopper, barrel temperature too low, or worn screw/barrel causing metal contact.

Alarm Details

Alarm CodeE101
Brand / MachineSumitomo Demag
SeverityHigh (Machine Stop)
ComponentServo Drive Overload
Affected SystemsPlasticizing Motor

Troubleshooting Protocol

Check Controller Diagnostics

Identify which zone/component triggered the alarm. Record error code and timestamp.

Visual Inspection (LOTO First)

Power down, lock out, inspect affected component for damage or leakage.

Electrical Testing

Test resistance/continuity with multimeter. Verify SSR and fuse integrity.

Replace Faulty Component

Use OEM-approved part. Document replacement in machine log.

Verify and Document

Restart, test cycle, verify alarm cleared, log root cause and repair.

Equivalents & Cross-References

Equivalent / AlternateAction
Fanuc SV0300
Toshiba EC650
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References & Industry Standards

  • ASTM International. Standard Specifications for Engineering Plastics & Thermoplastics. astm.org
  • UL Prospector. Plastics & Elastomers Material Database. ulprospector.com
  • MatWeb. Material Property Data for Engineering Thermoplastics. matweb.com
  • ISO 1043. Plastics — Symbols and Abbreviated Terms. iso.org