High-Performance Polymers Material Data

PPSU Radel R-5100: Maximum-Toughness High-Temperature Transparent Polymer

Published: 2026-06-12

Quick Reference

PPSU Radel offers the highest impact resistance of any amorphous high-temperature polymer — notched Izod 690 J/m (no break) — with inherent flame retardancy and excellent sterilization tolerance.Propprose Processability Score (PPS): 6/10...

PPSU Radel offers the highest impact resistance of any amorphous high-temperature polymer — notched Izod 690 J/m (no break) — with inherent flame retardancy and excellent sterilization tolerance.
Propprose Processability Score (PPS): 6/10 (Moderate) — Based on melt temperature, shrinkage, and processing window. Materials scoring 8+ require specialized high-temperature equipment and experienced molders. This is a comparative index; actual processability depends on part geometry and tool design.

Technical Properties

Density1.29 g/cm³
Tensile Strength76 MPa
Melting PointN/A (Amorphous, Tg 220°C)
Shrinkage Rate0.6-0.7%
Flexural Modulus2.4 GPa
Hdt207 °C at 1.82 MPa
Continuous Service Temp180 °C

Engineering Tool: Shrinkage & Cost Estimator

Calculate part weight, mold cavity dimensions accounting for shrinkage, and material cost — all locally in your browser.

Material Density 1.29 g/cm³
Mold Shrinkage Rate 0.6-0.7%
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Equivalents & Cross-References

Equivalent / AlternateAction
Solvay Radel R-5100
BASF Ultrason P 3010

Frequently Asked Questions

What makes PPSU better than PSU for medical devices?

PPSU has 2-3x the impact resistance of PSU (690 vs 70 J/m notched Izod), higher continuous service temperature (180°C vs 160°C), and vastly superior environmental stress crack resistance (ESCR) to hospital disinfectants. For reusable medical devices subjected to aggressive chemical sterilization, PPSU is the clear upgrade over PSU, at approximately 2x cost.

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References & Industry Standards

  • ASTM International. Standard Specifications for Engineering Plastics & Thermoplastics. astm.org
  • UL Prospector. Plastics & Elastomers Material Database. ulprospector.com
  • MatWeb. Material Property Data for Engineering Thermoplastics. matweb.com
  • ISO 1043. Plastics — Symbols and Abbreviated Terms. iso.org