Material Comparisons Material Comparison

FEP vs ETFE: Which for Wire Insulation?

Tensile data verified against MatWeb.com database & manufacturer datasheets · Last updated July 2026

Published: 2026-06-02

Quick Reference

Which Material Should You Choose?Choose FEP if:superior electrical properties (dielectric constant 2Choose ETFE if:2× tensile strength, better abrasion, preferred for aerospace (MIL-W-22759) and automotivePrice ComparisonFEP: $40-80/kg vs ETFE:...

°C PEEK 343°C PTFE 260°C Ultem PEI 217°C PPS 180°C
Continuous service temperature comparison — high-performance thermoplastics. Data from manufacturer specifications.

Which Material Should You Choose?

Choose FEP if:

  • superior electrical properties (dielectric constant 2

Choose ETFE if:

  • 2× tensile strength, better abrasion, preferred for aerospace (MIL-W-22759) and automotive

Price Comparison

FEP: $40-80/kg vs ETFE: $30-60/kg · Prices vary by grade and quantity

FEP: superior electrical properties (dielectric constant 2.0 vs 2.6), preferred for data cables and medical wiring. ETFE: 2× tensile strength, better abrasion, preferred for aerospace (MIL-W-22759) and automotive.

Comparison at a Glance

Tensile StrengthFEP:23 vs ETFE:45 MPa
Melting PointFEP:260 vs ETFE:267°C
Shrinkage RateFEP:3-4 vs ETFE:2-3%
Flexural ModulusFEP:0.5 vs ETFE:1.4 GPa
HdtFEP:70 vs ETFE:105°C

Equivalents & Cross-References

Equivalent / AlternateAction
Teflon FEP vs Tefzel ETFE
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Frequently Asked Questions

FEP or ETFE for aerospace?

ETFE (Tefzel) per MIL-W-22759. Survives 200°C and wire bundle abrasion. FEP for medical sensor cables where electrical properties matter more than mechanical durability.

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References & Industry Standards

  • ASTM International. Standard Specifications for Engineering Plastics & Thermoplastics. astm.org
  • UL Prospector. Plastics & Elastomers Material Database. ulprospector.com
  • MatWeb. Material Property Data for Engineering Thermoplastics. matweb.com
  • ISO 1043. Plastics — Symbols and Abbreviated Terms. iso.org